China Best Sales CNC Machining Stainless Steel Heavy Vehicle Rotavator Transmission Non-Standard Spline Shaft Coupling spline coupling

Product Description

Key attributes of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft 
Industry-specific attributes of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft 

CNC Machining or Not Cnc Machining
Material Capabilities Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metals, Stainless steel, Steel Alloys

Other attributes of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft 

Place of Origin ZheJiang , China
Type Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM
Model Number OEM
Brand Name OEM
Material Metal
Process Cnc Machining+deburrs
Surface treatment Customer’s Request
Equipment CNC Machining Centres / Core moving machine / precision lathe / Automatic loading and unloading equipment
Processing Type Milling / Turning / Stamping
OEM/ODM OEM & ODM CNC Milling Turning Machining Service
Drawing Format 2D/(PDF/CAD)3D(IGES/STEP)
Our Service OEM ODM Customers’drawing
Materials Avaliable Stainless Steel / Aluminum / Metals / Copper / Plastic

Best Seller of 304 Stainless Steel Polishing Finishing CNC Machining Bracket for Laser Cutting

 

About YiSheng

Business Type Factory / Manufacturer
Service CNC Machining
Turning and Milling
CNC Turning
OEM Parts
Material 1). Aluminum: AL 6061-T6, 6063, 7075-T etc
2). Stainless steel: 303,304,316L, 17-4(SUS630) etc
3). Steel: 4140, Q235, Q345B,20#,45# etc.
4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc.
Finish Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, 
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment CNC Machining center, CNC Lathe, precision lathe 
Automatic loading and unloading equipment
Core moving machine
Drawing format STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. 
Tolerance +/-0.001mm ~ +/-0.05mm
Surface roughness Ra 0.1~3.2
Test Equipment Complete test lab with Projector, High-low temperature test chamber, Tensile tester
Gauge, Salt fog test
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC center work range: 510mm*850mm*500mm
Core moving machine work range: φ32mm*85mm
Gerenal Tolerance:
(+/-mm)
CNC Machining: 0.005
Core moving: 0.005
Turning: 0.005
Grinding(Flatness/in2): 0.003
ID/OD Grinding: 0.002
Wire-Cutting: 0.002

 

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spline coupling

What are the key differences between rigid and flexible mechanical couplings?

Rigid and flexible mechanical couplings are two main types of couplings used in various engineering applications. They differ significantly in their design and capabilities, each offering distinct advantages and limitations:

1. Design and Construction:

Rigid Couplings: Rigid couplings are solid and inflexible, typically made from materials like steel or aluminum. They have a compact design and provide a direct, non-flexible connection between the shafts.

Flexible Couplings: Flexible couplings are designed to provide some degree of flexibility between the connected shafts. They often consist of elements made from elastomers, rubber, or flexible materials that can bend or deform.

2. Misalignment Compensation:

Rigid Couplings: Rigid couplings are not designed to accommodate misalignment between the shafts. Precise alignment is critical for their effective operation.

Flexible Couplings: Flexible couplings can compensate for axial, radial, and angular misalignments between the shafts, allowing them to remain connected even when not perfectly aligned.

3. Torque Transmission:

Rigid Couplings: Rigid couplings provide an efficient and direct transfer of torque between the shafts. They are ideal for high-torque applications.

Flexible Couplings: Flexible couplings transmit torque between the shafts while allowing for some torsional flexibility. The torque transmission may not be as efficient as in rigid couplings, but they are suitable for applications with moderate torque requirements.

4. Vibration Damping:

Rigid Couplings: Rigid couplings do not have inherent vibration damping properties.

Flexible Couplings: Flexible couplings can dampen vibrations and shocks caused by imbalances or dynamic loads, reducing wear on connected components and enhancing system stability.

5. Applications:

Rigid Couplings: Rigid couplings are commonly used in applications where precise alignment is critical, such as in machine tools, gearboxes, and other systems requiring high precision.

Flexible Couplings: Flexible couplings find applications in various industries, including pumps, compressors, conveyor systems, automotive powertrains, and wherever misalignment compensation or vibration absorption is needed.

6. Maintenance:

Rigid Couplings: Rigid couplings generally require less maintenance due to their solid and simple design.

Flexible Couplings: Flexible couplings may require occasional maintenance, such as checking and replacing the flexible elements to ensure proper functioning.

In summary, the choice between rigid and flexible couplings depends on the specific requirements of the application. Rigid couplings offer excellent torque transmission and precision but require precise alignment. Flexible couplings accommodate misalignment and dampen vibrations, making them suitable for a wider range of applications but may have slightly lower torque transmission efficiency compared to rigid couplings.

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Are there any safety considerations when working with mechanical couplings?

Yes, working with mechanical couplings involves some safety considerations to prevent accidents and ensure the well-being of personnel. Here are important safety measures to keep in mind:

1. Lockout/Tagout Procedures:

Prior to working on machinery with mechanical couplings, implement lockout/tagout procedures to ensure that the equipment is isolated from its power source and cannot be accidentally energized during maintenance or repair activities.

2. Proper Training:

Ensure that personnel working with mechanical couplings receive proper training on safe handling, installation, and maintenance procedures. Adequate knowledge of coupling types, torque limits, and alignment techniques is crucial to avoid accidents.

3. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, such as gloves, safety goggles, and hearing protection, when installing or inspecting couplings. This helps prevent injuries from sharp edges, rotating parts, or potential flying debris.

4. Follow Manufacturer’s Guidelines:

Always follow the manufacturer’s guidelines and instructions for the specific coupling being used. Proper installation torque, maintenance schedules, and safety precautions provided by the manufacturer should be strictly adhered to.

5. Inspections:

Regularly inspect the couplings for signs of wear, misalignment, or damage. Any worn or damaged couplings should be replaced promptly to prevent failures during operation.

6. Avoid Overloading:

Do not exceed the torque and speed limits specified by the manufacturer for the coupling. Overloading the coupling can lead to premature failure and potential safety hazards.

7. Preventive Maintenance:

Implement a preventive maintenance program to regularly check and service the couplings as recommended by the manufacturer. Proper maintenance can extend the life of the coupling and prevent unexpected failures.

8. Proper Storage:

Store spare couplings in a safe and dry environment, away from potential damage or exposure to harmful substances. Protect the couplings from corrosion and contamination.

9. Emergency Procedures:

Have emergency procedures in place in case of coupling failure or accidents. Employees should know how to respond to unexpected incidents safely.

10. Proper Lifting and Handling:

When installing or removing heavy couplings, use appropriate lifting equipment and techniques to prevent strain or injuries.

By following these safety considerations, workers can reduce the risk of accidents and ensure a safe working environment when dealing with mechanical couplings.

“`spline coupling

What is a mechanical coupling and its significance in engineering applications?

A mechanical coupling is a device used to connect two rotating shafts or components in a mechanical system to transmit torque and motion between them. It plays a crucial role in various engineering applications by providing a reliable and efficient means of power transmission. The significance of mechanical couplings in engineering applications can be understood through the following points:

1. Torque Transmission:

One of the primary functions of a mechanical coupling is to transmit torque from one shaft to another. This allows for the transfer of power between different components of a machine or system.

2. Misalignment Compensation:

Mechanical couplings can accommodate certain degrees of misalignment between connected shafts. This is crucial in real-world applications where perfect alignment may not always be achievable or maintained due to various factors.

3. Vibration Damping:

Some mechanical couplings, especially flexible couplings, help dampen vibrations caused by imbalances or load fluctuations. This feature prevents excessive wear on components and improves the overall stability and performance of the system.

4. Shock Absorption:

In systems subject to sudden shocks or impacts, mechanical couplings with certain flexibility can absorb and dissipate the energy, protecting the connected equipment from damage.

5. Load Distribution:

By connecting two shafts, a mechanical coupling can evenly distribute the load between them. This ensures that both shafts share the torque and forces, preventing premature wear on a single shaft.

6. Versatility:

Mechanical couplings come in various types and designs, each tailored to specific applications. This versatility allows engineers to choose the most suitable coupling based on factors such as load requirements, speed, misalignment tolerance, and environmental conditions.

7. Maintenance and Repair:

In engineering applications, mechanical couplings are generally modular and easy to replace, simplifying maintenance and repair tasks. This helps reduce downtime and improves the overall efficiency of the system.

8. Reducing Overload:

In scenarios where the connected components experience overload or excessive torque, certain types of mechanical couplings can act as a safety feature by slipping or disengaging before damage occurs, protecting the system from catastrophic failure.

Overall, mechanical couplings are essential components in various engineering applications, including industrial machinery, automotive systems, power transmission, robotics, and many others. Their ability to reliably connect rotating shafts, transmit torque, and compensate for misalignment contributes significantly to the smooth and efficient operation of mechanical systems.

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China Best Sales CNC Machining Stainless Steel Heavy Vehicle Rotavator Transmission Non-Standard Spline Shaft Coupling   spline couplingChina Best Sales CNC Machining Stainless Steel Heavy Vehicle Rotavator Transmission Non-Standard Spline Shaft Coupling   spline coupling
editor by CX 2024-04-19