Product Description

GIC Spline Shaft Coupling Motor Couplings

Description of GIC Spline Shaft Coupling Motor Couplings
>Integrated structure, the overall use of high-strength aluminum alloy materials
>Elastic action compensates radial, angular and axial deviation
>No gap shaft and sleeve connection, suitable for CZPT and reverse rotation
>Designed for encoder and stepper motor
>Fastening method of clamping screw

 

Catalogue of GIC Spline Shaft Coupling Motor Couplings

 

 

model parameter	common bore diameter d1,d2	ΦD	L	L1	L2	F	M	tightening screw torque (N.M)
GIC-12xl8.5	2,3,4,5,6	12	18.5	0.55	1.3	2.5	M2.5	1
GIC-16xl6	3,4,5,6,6.35	16	16	0.55	1.4	3.18	M2.5	1
GIC-16×23	3,4,5,6,6.35	16	23	0.55	1.4	3.18	M2.5	1
GIC-19×23	3,4,5,6,6.35,7,8	19	23	0.55	1.4	3.18	M2.5	1
GIC-20×20	4,5,6,6.35,7,8,10	20	20	0.55	1.5	3.75	M2.5	1
GIC-20×26	4,5,6,6.35,7,8,10	20	26	0.55	1.5	3.75	M3	1.5
GIC-25×25	5,6,6.35,7,8,9,9.525,10,11,12	25	25	0.6	1.7	4.84	M3	1.5
GIC-25×31	5,6,6.35,7,8,9,9.525,10,11,12	25	31	0.6	1.8	4.46	M3	1.5
GIC-28.5×38	6,6.35,8,9,9.525,10,11,12,12.7,14	28.5	38	0.8	2.1	5.62	M4	2.5
GIC-32×32	8,9,9.525,10,11,12,12.7,14,15,16	32	32	0.8	2.3	6.07	M4	2.5
GIC-32×41	8,9,9.525,10,11,12,12.7,14,15,16	32	41	0.8	2.3	6.02	M4	2.5
GIC-38×41	8,9,9.525,10,11,12,14,15,16,17,18,19	38	41	0.8	2.7	5.32	M5	7
GIC-40×50	8,9,9.525,10,11,12,14,15,16,17,18,19,20	40	50	0.8	2.7	6.2	M5	7
GIC-40×56	8,10,11,12,12.7,14,15,16,17,18,19,20	40	56	0.8	2.7	8.5	M5	7
GIC-42×50	10,11,12,12.7,14,15,16,17,18,19,20,22,24	42	50	0.8	2.7	6.2	M5	7
GIC-50×50	10,12,12.7,14,15,16,17,18,19,20,22,24,25,28	50	50	0.8	2.9	7.22	M6	12
GIC-50×71	10,12,12.7,14,15,16,17,18,19,20,222425,28	50	71	0.8	3.3	8.5	M6	12

model parameter	Rated torque(N.m)	allowable eccentricity (mm)	allowable deflection angle (°)	allowable axial deviation (mm)	maximum speed (rpm)	static torsional stiffness (N.M/rad)	weight (g)
GIC-12xl8.5	0.5	0.1	2	±0.2	11000	60	4.8
GIC-16xl6	0.5	0.1	2	±0.2	10000	80	8
GIC-16×23	0.5	0.1	2	±0.2	9500	80	9.3
GIC-19×23	1	0.1	2	±0.2	9500	80	13
GIC-20×20	1	0.1	2	±0.2	10000	170	14
GIC-20×26	1	0.1	2	±0.2	7600	170	16.5
GIC-25×25	2	0.15	2	±0.2	6100	780	26
GIC-25×31	2	0.15	2	±0.2	6100	380	29
GIC-28.5×38	3	0.15	2	±0.2	5500	400	51
GIC-32×32	4	0.15	2	±0.2	5000	1100	56
GIC-32×41	4	0.15	2	±0.2	500	500	65
GIC-38×41	6.5	0.2	2	±0.2	650	650	107
GIC-40×50	6.5	0.2	2	±0.2	600	650	135
GIC-40×56	8	0.2	2	±0.2	800	800	142
GIC-42×50	8.5	0.2	2	±0.2	800	850	135
GIC-50×50	20	0.2	2	±0.2	1000	1000	220
GIC-50×71	20	0.2	2	±0.2	1000	1000	330

 

 

 

 

 

Exploring the various materials used in manufacturing mechanical couplings.

Mechanical couplings are manufactured using a wide range of materials, each chosen based on specific application requirements. The choice of material impacts the coupling’s performance, durability, and suitability for different operating conditions. Here are some common materials used in manufacturing mechanical couplings:

1. Steel:

Steel is one of the most widely used materials for mechanical couplings due to its strength, durability, and cost-effectiveness. It is suitable for various applications, including high-torque and high-speed requirements. Stainless steel is often preferred for couplings in corrosive environments.

2. Aluminum:

Aluminum is known for its lightweight properties, making it suitable for applications where reducing weight is essential, such as in aerospace and automotive industries. However, aluminum couplings may have lower torque capacities compared to steel couplings.

3. Cast Iron:

Cast iron is used in couplings requiring high strength and wear resistance. It is commonly used in industrial machinery and heavy-duty applications.

4. Bronze:

Bronze is chosen for its excellent resistance to corrosion and its ability to handle high shock loads. Bronze couplings are often used in marine and hydraulics applications.

5. Brass:

Brass is used in couplings where electrical conductivity is required, such as in some electrical motor couplings.

6. Rubber and Elastomers:

Rubber and elastomers are used in flexible couplings to provide flexibility and vibration damping. They can absorb shocks and compensate for misalignments in various applications.

7. Polyurethane:

Polyurethane is commonly used in elastomeric couplings due to its excellent resilience, toughness, and resistance to wear.

8. Thermoplastics:

Thermoplastics like nylon and polyethylene are used in lightweight couplings with low torque requirements. They are known for their low friction and self-lubricating properties.

9. Composite Materials:

Composite materials, such as carbon fiber-reinforced polymers, are used in high-performance couplings where a balance of strength and weight is crucial.

10. Ceramic:

Ceramic couplings are used in extreme temperature and high-speed applications due to their excellent thermal and wear resistance properties.

The choice of material for a mechanical coupling depends on factors like the application’s operating conditions, load requirements, environmental factors, and cost considerations. Selecting the right material ensures that the coupling can perform reliably and efficiently in its intended application.

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Real-world examples of mechanical coupling applications in different industries.

Mechanical couplings play a vital role in numerous industries, connecting shafts and transmitting torque between various mechanical components. Here are some real-world examples of mechanical coupling applications in different industries:

1. Manufacturing Industry:

In manufacturing plants, mechanical couplings are used in conveyor systems to connect motors to rollers or pulleys, enabling the movement of materials along assembly lines. They are also found in machine tools, such as lathes and milling machines, to transmit torque from the motor to the cutting tools.

2. Automotive Industry:

In the automotive sector, mechanical couplings are used in the powertrain to connect the engine to the transmission and wheels. They enable the transmission of torque from the engine to the wheels, allowing the vehicle to move. Couplings like universal joints (U-joints) are used in the drive shaft to accommodate the misalignment between the engine and the rear axle.

3. Aerospace Industry:

In the aerospace industry, mechanical couplings are used in aircraft engines to transmit torque from the turbine to the propellers or fans. They are also found in flight control systems to connect the pilot’s controls to the aircraft’s control surfaces, allowing for precise maneuvering.

4. Marine Industry:

In ships and boats, mechanical couplings are used in propulsion systems to connect the engine to the propeller shaft. They are also found in steering systems to connect the steering wheel to the rudder, enabling navigation and control of the vessel.

5. Oil and Gas Industry:

In the oil and gas sector, mechanical couplings are used in pumps and compressors to connect the electric motor or engine to the rotating shaft, facilitating the pumping or compression of fluids and gases. They are also used in drilling equipment to transmit torque from the drilling motor to the drill bit.

6. Mining Industry:

In mining operations, mechanical couplings are used in conveyors to transport mined materials, connecting motors to conveyor belts. They are also used in crushers and grinding mills to transmit torque from the motors to the crushing or grinding equipment.

7. Renewable Energy Industry:

In renewable energy applications, mechanical couplings are used in wind turbines to connect the rotor blades to the main shaft, enabling the conversion of wind energy into electricity. They are also used in hydroelectric power plants to connect the turbines to the generators.

8. Construction Industry:

In construction equipment, mechanical couplings are used in excavators, bulldozers, and other machinery to transmit torque from the engine to the hydraulic pumps and other working components.

These are just a few examples of how mechanical couplings are used across various industries to ensure efficient power transmission and smooth operation of a wide range of mechanical systems and equipment.

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Can a faulty mechanical coupling lead to equipment failure and downtime?

Yes, a faulty mechanical coupling can indeed lead to equipment failure and downtime in a mechanical system. The importance of well-maintained and properly functioning couplings cannot be overstated, and their failure can have significant consequences:

1. Loss of Torque Transmission:

A faulty coupling may not be able to effectively transmit torque from the motor to the driven load. This loss of torque transmission can result in reduced or erratic performance of the equipment.

2. Increased Wear and Damage:

When a coupling is not functioning correctly, it may introduce excessive play or misalignment between the connected components. This can lead to increased wear on bearings, shafts, gears, and other parts, accelerating their deterioration.

3. Vibrations and Resonance:

Faulty couplings can cause vibrations and resonance in the system, leading to stress and fatigue in the equipment. These vibrations can further propagate throughout the machinery, affecting nearby components and leading to potential failures.

4. Overloading and Overheating:

In some cases, a faulty coupling may not slip or disengage as intended when subjected to overload conditions. This can cause excessive stress on the equipment, leading to overheating and potential damage to the motor, gearbox, or other components.

5. System Downtime:

When a mechanical coupling fails, it often necessitates equipment shutdown for repairs or replacement. This unplanned downtime can lead to production halts, reduced efficiency, and financial losses for businesses.

6. Safety Risks:

A faulty coupling that fails to disconnect or slip during overloads can pose safety risks to personnel and equipment. It may lead to unexpected and potentially dangerous equipment behavior.

7. Costly Repairs and Replacements:

Fixing or replacing damaged components due to coupling failure can be costly. Additionally, if a faulty coupling causes damage to other parts of the system, the repair expenses can escalate.

Regular maintenance and inspections of mechanical couplings are crucial to detect early signs of wear or damage. Identifying and addressing issues promptly can help prevent equipment failure, reduce downtime, and ensure the smooth and efficient operation of mechanical systems.

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editor by CX 2023-08-11