Product Description
Key attributes of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft
Industry-specific attributes of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft
| CNC Machining or Not | Cnc Machining |
| Material Capabilities | Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metals, Stainless steel, Steel Alloys |
Other attributes of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft
| Place of Origin | ZheJiang , China |
| Type | Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM |
| Model Number | OEM |
| Brand Name | OEM |
| Material | Metal |
| Process | Cnc Machining+deburrs |
| Surface treatment | Customer’s Request |
| Equipment | CNC Machining Centres / Core moving machine / precision lathe / Automatic loading and unloading equipment |
| Processing Type | Milling / Turning / Stamping |
| OEM/ODM | OEM & ODM CNC Milling Turning Machining Service |
| Drawing Format | 2D/(PDF/CAD)3D(IGES/STEP) |
| Our Service | OEM ODM Customers’drawing |
| Materials Avaliable | Stainless Steel / Aluminum / Metals / Copper / Plastic |
Best Seller of 304 Stainless Steel Polishing Finishing CNC Machining Bracket for Laser Cutting
About YiSheng
| Business Type | Factory / Manufacturer |
| Service | CNC Machining |
| Turning and Milling | |
| CNC Turning | |
| OEM Parts | |
| Material | 1). Aluminum: AL 6061-T6, 6063, 7075-T etc |
| 2). Stainless steel: 303,304,316L, 17-4(SUS630) etc | |
| 3). Steel: 4140, Q235, Q345B,20#,45# etc. | |
| 4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc | |
| 5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc | |
| 6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc. | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, | |
| electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), | |
| Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. | |
| Main Equipment | CNC Machining center, CNC Lathe, precision lathe |
| Automatic loading and unloading equipment | |
| Core moving machine | |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Tolerance | +/-0.001mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Test Equipment | Complete test lab with Projector, High-low temperature test chamber, Tensile tester Gauge, Salt fog test |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm |
| CNC center work range: 510mm*850mm*500mm | |
| Core moving machine work range: φ32mm*85mm | |
| Gerenal Tolerance: (+/-mm) |
CNC Machining: 0.005 |
| Core moving: 0.005 | |
| Turning: 0.005 | |
| Grinding(Flatness/in2): 0.003 | |
| ID/OD Grinding: 0.002 | |
| Wire-Cutting: 0.002 |
RFQ of Customized CNC Machining High Precise transmission Steel Large Spline Gear Shaft /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the best practices for installing a mechanical coupling correctly?
Proper installation of a mechanical coupling is essential to ensure its optimal performance and prevent premature failure. Follow these best practices when installing a mechanical coupling:
1. Clean the Shaft Ends:
Before installation, ensure that the shaft ends are clean and free from dirt, debris, and any old coupling remnants. Clean the shafts using a suitable solvent if necessary.
2. Verify Shaft and Bore Dimensions:
Check the dimensions of the shaft and bore to ensure they match the coupling’s specifications. Ensure that the shaft and bore diameters, keyway sizes, and lengths are correct for the specific coupling.
3. Lubricate Contact Surfaces:
Apply a thin layer of appropriate lubricant to the contact surfaces of the shaft and coupling bore. This helps in easy installation and minimizes the risk of galling or damage during assembly.
4. Align Shaft and Coupling:
Align the shafts and coupling properly before installing. Avoid forcing the coupling onto the shaft; it should slide smoothly into position.
5. Use Proper Installation Tools:
Use the recommended installation tools or methods provided by the coupling manufacturer. Using improper tools may lead to damage or misalignment of the coupling.
6. Tighten Fasteners Gradually and Evenly:
If the coupling uses set screws, bolts, or any fasteners, tighten them gradually and evenly in a criss-cross pattern. This ensures uniform distribution of pressure and prevents distortion.
7. Check for Proper Keyway Fit:
If the coupling utilizes keyways, ensure that the keys fit snugly into both the shaft and the coupling keyway to prevent movement or slippage.
8. Verify Proper Torque:
If the coupling requires a specific torque value for installation, use a torque wrench to achieve the correct tightening. Avoid over-torquing as it may damage the coupling or cause premature wear.
9. Inspect for Runout and Alignment:
After installation, inspect the coupling for runout and alignment. Verify that the shafts are concentric and parallel, as misalignment can lead to premature coupling failure.
10. Conduct Regular Inspections:
Perform regular inspections and maintenance of the coupling during its operational life. Check for signs of wear, misalignment, or damage and address any issues promptly.
Adhering to these best practices ensures that the mechanical coupling is installed correctly and operates as intended. Proper installation increases the coupling’s longevity, minimizes the risk of downtime, and contributes to the overall efficiency and reliability of the mechanical system.
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Can mechanical couplings handle reversing loads and shock loads effectively?
Yes, mechanical couplings are designed to handle reversing loads and shock loads effectively in various applications. Their ability to accommodate these dynamic loads is dependent on their design and material properties.
Reversing Loads:
Mechanical couplings can handle reversing loads, which are loads that change direction periodically. When the direction of the applied torque changes, the coupling must be able to smoothly transition from one direction to the other without any slippage or backlash. Many types of mechanical couplings, such as gear couplings and disc couplings, are well-suited for reversing loads due to their rigid and positive engagement designs. They can maintain a strong connection between shafts and provide reliable torque transmission even during frequent load reversals.
Shock Loads:
Shock loads are sudden, high-intensity loads that occur due to impacts, starts, or stops. Mechanical couplings are engineered to withstand shock loads and prevent damage to the connected equipment. Flexible couplings, like elastomeric couplings, are particularly effective at dampening shock loads. The elastomeric material absorbs and dissipates the energy generated by the impact, reducing the transmitted shock to the system. Some metal couplings, such as beam couplings and bellows couplings, also have good shock absorption capabilities due to their design and material properties.
It’s important to consider the specific application requirements when selecting a coupling for systems with reversing loads or shock loads. Different coupling types have varying capabilities in handling these dynamic loads. Properly choosing a coupling that matches the load conditions ensures the longevity and reliability of the mechanical system, preventing premature wear and failures.
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What is a spline coupling?
A spline coupling is a type of mechanical coupling used to connect two shafts, allowing torque transmission between them while allowing a small amount of relative movement or misalignment. The term “spline” refers to the ridges or teeth on the coupling’s inner or outer surface, which engage with corresponding ridges or grooves on the shafts.
Spline couplings are commonly used in applications where precise torque transmission, rotational alignment, and axial movement are required. They offer several advantages:
1. Torque Transmission:
By using the interlocking ridges or teeth, spline couplings provide a secure connection between the shafts, ensuring efficient torque transfer from one shaft to the other.
2. Misalignment Compensation:
Spline couplings can accommodate a small amount of angular and parallel misalignment between the connected shafts, allowing flexibility in the mechanical system and reducing stress on bearings and other components.
3. Axial Movement:
Some spline couplings, such as spline shafts, allow limited axial movement, making them suitable for applications where shafts may experience thermal expansion or contraction.
4. High Precision:
Spline couplings provide high precision and repeatability in motion control applications. They are commonly used in robotics, machine tools, and automotive transmissions.
5. Different Types:
There are various types of spline couplings, including involute splines, straight-sided splines, and serrated splines, each with different designs and applications.
It is important to note that spline couplings require precise machining and assembly to ensure proper engagement and torque transmission. They are typically used in applications where high torque, precision, and flexibility are necessary for the system’s performance.
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editor by CX 2024-02-20